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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Emergency Response Planning - Inherently Safer Design Principles - Containment and Mitigation Barriers |
| Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Startup and Shutdown Procedures - Safe Work Practices - Standard Operating Procedures (SOPs) - Permit-to-Work Systems |
| Regulatory Compliance and Auditing | 5-10% | - Compliance Verification Methods - OSHA PSM Requirements - EPA RMP Regulations - International Process Safety Standards - Process Safety Auditing Techniques |
| Process Safety Management Systems | 15-20% | - Elements of PSM Systems - Continuous Improvement Frameworks - Policy and Strategic Planning - Management Leadership and Commitment |
| Process Safety Engineering Fundamentals | 15-20% | - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Equipment Design and Integrity - Thermodynamics and Reaction Hazards |
| Risk Assessment and Analysis | 20-25% | - Layer of Protection Analysis (LOPA) - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Hazard Identification (HAZID) - Hazard and Operability Analysis (HAZOP) |
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Personnel and Organizational Changes - Technical Review and Risk Assessment - Temporary vs. Permanent Changes |
| Incident Investigation and Learning | 10-15% | - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Incident Classification and Severity - Investigation Report Development |
AIChE CCPS Process Safety Professional Certification Sample Questions:
A contractor has been hired to apply a proprietary coating in an unoccupied process area. The coating has hazardous properties. What documentation should the contractor provide to the site owner before starting work? (Select all that apply)
- A. No documentation is required since the contractor's technology is proprietary
- B. A Safety Data Sheet (SDS) for the coating materials
- C. The contractor's procedure for handling and applying the coating
- D. A plan on how the contractor will protect all site employees from exposure
- E. The site owner is responsible for protecting the site employees, so no contractor documentation needs to be provided
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The maintenance department intends to repair a leaking pipe by applying a temporary leak repair fixture (pipe clamp). What should be considered when designing the proposed pipe clamp? (Select all that apply)
- A. Corrosive properties of materials within the pipe
- B. Weight of the pipe clamp
- C. Viscosity of the material within the pipe
- D. Operating pressure within the pipe
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The accumulation for a relief device is:
- A. The pressure increase over the MAWP expressed as a percentage of the set pressure
- B. The pressure increase over the set pressure expressed as a percentage of the set pressure
- C. The pressure increase over the MAWP expressed as a percentage of the MAWP
- D. The pressure increase over the set pressure expressed as a percentage of the MAWP
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The training for maintenance personnel only needs to cover the testing and maintenance procedures of the specific equipment they service, true or false?
- A. True
- B. False
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Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)
- A. Contractor Management
- B. Auditing
- C. Measurement and Metrics
- D. Emergency Management
- E. Safe Work Practices
- F. Management Review and Continuous Improvement
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